Hardness testing to ISO 6508-1
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Monel 400 is a nickel-copper alloy known for its excellent corrosion resistance, making it a suitable choice for various industrial applications, including the use of top tray clamps in chemical and petrochemical processing equipment. Top tray clamps are used to secure the upper trays or components in distillation and separation columns.
Here are some considerations for using Monel 400 in top tray clamps:
Corrosion Resistance: Monel 400 is highly resistant to corrosion,
particularly in corrosive environments involving acids, alkaline solutions, and
seawater. This resistance is crucial for top tray clamps that are exposed to the
potentially corrosive contents of distillation and separation columns.
2. Mechanical Strength: Monel 400 offers good mechanical properties and a
high tensile strength. This is important for top tray clamps, as they must
securely hold the trays or components in place, often in high-temperature and
high-pressure conditions.
3. Weldability: Monel 400 can be welded using various methods. Proper
welding techniques are essential to ensure the strength and corrosion resistance
of the welds when fabricating top tray clamps.
4. Machinability: Monel 400 can be machined, but it can be more
challenging to machine compared to some other materials due to its tendency to
work-harden. Carbide tooling and appropriate cutting speeds and feeds should be
used to avoid work hardening during machining.
5. Heat Treatment: Monel 400 is typically used in its annealed condition
and does not require additional heat treatment for most applications.
6. Compatibility with Distillation Processes: When using Monel 400 for
top tray clamps in distillation and separation columns, it's essential to ensure
that the material is compatible with the specific chemical and thermal
conditions of the process. Proper alloy selection is crucial to avoid corrosion
or other forms of degradation.
Top tray clamps in distillation and separation columns play a critical role in ensuring the efficiency and safety of these processes. The use of Monel 400 top tray clamps is common in applications where corrosion resistance is essential, such as in the chemical, petrochemical, and oil refining industries.
Specifications | ASTM B164 / ASME SB164 |
Standard | DIN, ISO ,JIS ,GB, IS, BS, ASTM and all International Standards |
Threads available | UNF, BSW, BSF, METRIC, UNC, or as required |
Threads Configuration | ASME B1.1 2A/3A – 2B/3B Inch Unified Threads and B1.13M 6h-6G Metric Coarse Threads |
Surface Coating | Black Oxide, Cadmium, Galvanized, Teflon, Xylan, Zinc, Others Upon Request |
Manufacturing Process | Wire Drawing, Cold Heading, Insert tapping, Heat Treatment, Surface Plating, Inspection, Packing. |
When designing and fabricating Monel 400 top tray clamps, it's important to work with experienced engineers and manufacturers who can ensure that the design and fabrication meet the specific requirements of your application, including considerations for the column's content and operating conditions. Additionally, adherence to industry standards and safety regulations is crucial to ensure the integrity and safety of the distillation and separation processes.
To preserve the high standards of our selection of industrial Top tray clamps, we have always adhered to a systematic quality management process.
Our staff of experts is vibrant and talented, and they have always been our largest supporters and contributors to our success. Our vision is to create a world of Top tray clamps.
STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
Monel 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.024 max | 28.00 – 34.00 | 2.50 max | 63.00 min |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
Hardness testing to ISO 6508-1
Nut proof load testing to ISO 898-2
Suitability for preloading to EN 14399-2
Calibrated gauges and tools
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