Hardness testing to ISO 6508-1
Monel 400 is a nickel-copper alloy known for its excellent corrosion resistance and high strength. Manway lock clamps made from Monel 400 are used in various industrial applications, particularly in environments where resistance to corrosive elements is essential.
Here are some key features, applications, machining considerations, and heat treatment information related to Monel 400 manway lock clamps:
1.Corrosion Resistance: Monel 400 is highly resistant to corrosion by various media, including seawater, sulfuric acid, hydrofluoric acid, and alkaline solutions. This makes it suitable for use in harsh, corrosive environments.
2.High Strength: Monel 400 offers good mechanical properties, making it capable of withstanding high-stress applications.
3.Excellent Ductility: It has good ductility, which allows for various fabrication processes, including forging, welding, and machining.
4.Low Magnetic Permeability: Monel 400 exhibits low magnetic permeability, which can be advantageous in certain applications.
Applications: Monel 400 manway lock clamps find applications in industries where corrosion resistance and durability are crucial. Some common applications include:
1.Marine Equipment: Manway lock clamps are used in shipbuilding and offshore structures due to Monel 400's resistance to seawater corrosion.
2.Chemical Processing: Monel 400 is utilized in the production of chemicals, especially those involving sulfuric acid, hydrofluoric acid, and caustic solutions.
3.Oil and Gas: It is used in equipment such as valves, pumps, and flanges in the oil and gas industry, particularly for components exposed to corrosive hydrocarbons.
4.Aerospace: Monel 400 Manway lock clamps can be found in aircraft components due to their strength and corrosion resistance.
Machining: Machining Monel 400 can be challenging due to its hardness and the tendency to work harder. Here are some considerations for machining Monel 400:
1.Carbide tools are typically used for turning, milling, and drilling Monel 400, as they offer better performance and tool life.
2.A slow cutting speed and high feed rate are recommended to minimize heat generation, as excessive heat can cause work hardening and tool wear.
3.Adequate cooling and lubrication should be used to control temperature during machining.
4.Sharp cutting tools and proper tool geometry are important to achieve good surface finishes.
|Specifications||ASTM B164 / ASME SB164|
|Standard||DIN, ISO ,JIS ,GB, IS, BS, ASTM and all International Standards|
|Threads available||UNF, BSW, BSF, METRIC, UNC, or as required|
|Threads Configuration||ASME B1.1 2A/3A – 2B/3B Inch Unified Threads and B1.13M 6h-6G Metric Coarse Threads|
|Surface Coating||Black Oxide, Cadmium, Galvanized, Teflon, Xylan, Zinc, Others Upon Request|
|Manufacturing Process||Wire Drawing, Cold Heading, Insert tapping, Heat Treatment, Surface Plating, Inspection, Packing.|
Heat Treatment: Monel 400 Manway lock clamps are typically used in the annealed condition for most applications. Heat treatment is not commonly applied to this alloy. Annealing is performed at temperatures between 1600°F (870°C) and 1900°F (1040°C), followed by a water quench or rapid air cooling. Annealing helps relieve stresses and enhance its mechanical properties.
It's important to note that Monel 400 Manway lock clamps are known for their good performance in various environments without the need for additional heat treatments. The specific heat treatment requirements, if any, may depend on the specific application and the desired material properties.
To preserve the high standards of our selection of industrial Manway Lock clamps, we have always adhered to a systematic quality management process.
Our staff of experts is vibrant and talented, and they have always been our largest supporters and contributors to our success. Our vision is to create a world of Manway Lock clamps.
|Monel 400||2.4360||N04400||NW 4400||NA 13||МНЖМц 28-2,5-1,5||NU-30M||NiCu30Fe|
|Monel 400||0.30 max||2.00 max||0.50 max||0.024 max||28.00 – 34.00||2.50 max||63.00 min|
|Element||Density||Melting Point||Tensile Strength||Yield Strength (0.2%Offset)||Elongation|
|Monel 400||8.8 g/cm3||1350 °C (2460 °F)||Psi – 80,000 , MPa – 550||Psi – 35,000 , MPa – 240||40 %|
Hardness testing to ISO 6508-1
Nut proof load testing to ISO 898-2
Suitability for preloading to EN 14399-2
Calibrated gauges and tools
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