Hardness testing to ISO 6508-1
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Zeron 100 Hex Nut is a type of fastener made from a super duplex stainless steel alloy known as Zeron 100. This specific category of stainless steel is favored for its superior strength and exceptional resistance to corrosion, making it a popular choice for various industrial applications.
Features of Zeron 100 Hex Nut
The primary feature of the Zeron 100 Hex Nut is its impressive durability. Made
from a super duplex stainless steel alloy, it boasts excellent strength and is
resistant to wear and tear, even under severe conditions. The material's high
yield strength, which is almost double that of conventional austenitic stainless
steels, ensures that these nuts can withstand significant stress without
deformation or failure.
One of the defining characteristics of Zeron 100 is its extraordinary resistance
to corrosion. It exhibits superior performance in combating general corrosion,
pitting, crevice corrosion, and stress corrosion cracking. This makes it an
ideal choice for environments where exposure to seawater, chlorides, and other
harsh chemicals is inevitable.
Zeron 100 Hex Nuts also offer good weldability and ductility, allowing them to be
used in a variety of complex configurations. They retain their properties at
both high and low temperatures, making them suitable for various
applications.
Another key feature is their hexagonal shape. This design enables easy
tightening and loosening with standard tools, facilitating easy installation and
maintenance.
Applications of Zeron 100 Hex Nut
Given their robustness and resistance to harsh conditions, Zeron 100 Hex Nuts
find extensive use across several industries.
In the oil and gas industry, these nuts are used in various equipment due to
their excellent resistance to sulfide stress corrosion. They are often found in
subsea oil and gas systems, topside processing equipment, and offshore
platforms.
The petrochemical industry also relies on Zeron 100 Hex Nuts for their ability
to withstand corrosive compounds and high pressures. They are used in heat
exchangers, separators, and other processing equipment.
In the marine industry, these nuts are commonly used due to their excellent
resistance to seawater corrosion. They can be found in applications like
propeller shafts, rudders, and other underwater fastenings.
Zeron 100 Hex Nuts also find use in the power generation sector, particularly in
environments where high strength and corrosion resistance are critical, such as
in flue gas desulfurization systems.
In conclusion, the Zeron 100 Hex Nut is a versatile and robust fastener that
offers excellent corrosion resistance and high strength. Its diverse range of
applications across various industries testifies to its superior performance and
reliability. While they might be slightly more expensive than regular stainless
steel fasteners, their long service life and minimal maintenance requirements
make them a cost-effective choice in the long run.
Specifications | ASTM A479 / ASME SA479 |
Diameter | 1/4 "-3" Metric:M3 to M72 |
Types | Heavy Hex Nuts, Large Heavy Hex Nuts, Heavy Hex Jam Nut, Heavy Hex Coupling Nut, Heavy Duty Hex Nuts |
DIN Standard | DIN 934, DIN 982, DIN 985, DIN 936, DIN 929, DIN 1587, DIN 439, DIN 315 |
Dimensions | ASME B18.2.2 Heavy Hex Nuts, ASME B18.2.4.6M Metric Heavy Hex Nuts, ASME B18.16.6 / ASME B18.16.4 / ASME B18.2.2 |
Threads | METRIC, BSW, UNC, UNF, BSF or as required |
Hex Nuts Forming | Hot Forged Hex Nuts & Cold Forged Hex Nuts |
UTS – Unified Thread Standard | UNC, UNF, NPT, UNS, UNEF, NPTF |
Applications:
Super Duplex Steel Zeron 100 Hex Nuts are used in a wide range of applications,
including:
Offshore and Marine: These nuts are commonly used in offshore
oil and gas platforms, as well as in marine applications due to their resistance
to saltwater corrosion.
Chemical Processing: The excellent corrosion resistance makes
them suitable for use in the chemical industry for handling various corrosive
chemicals.
Petrochemical Industry: These nuts can be found in
petrochemical plants for various applications, including valves, pumps, and
pipelines.
Pulp and Paper Industry: Super Duplex Steel Zeron 100 is used
in the pulp and paper industry, especially in applications where corrosion
resistance is crucial.
Desalination Plants: Given its resistance to chloride-rich
environments, this material is used in desalination plants for processing
seawater into freshwater.
To preserve the high standards of our selection of industrial hex nuts, we have always adhered to a systematic quality management process.
Our staff of experts is vibrant and talented, and they have always been our largest supporters and contributors to our success. Our vision is to create a world of hex nuts.
WERKSTOFF NR. | UNS |
1.4501 | Zeron 100 |
Grade | C | Mn | Si | P | S | Cr | Mo | Ni | N | Fe |
Zeron 100 | 0.05 max | 1.00 max | 1.00 max | 0.030 max | 0.010 max | 24.00 – 26.00 | 3.00 – 4.00 | 6.00 – 8.00 | 0.20 – 0.30 | 57.61 min |
Grades | Density (g/cm 3) | Density (lb/in 3) | Melting Point (°C) | Melting Point (°F) |
Zeron 100 | 7.8 | 0.281 | 1350 | 2460 |
Hardness testing to ISO 6508-1
Nut proof load testing to ISO 898-2
Suitability for preloading to EN 14399-2
Calibrated gauges and tools
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